China is one of the leading sources of hydraulic forming equipment. The country features a wide range of hydraulic press and forming manufacturers. The machines manufactured in China are known for their high quality and reasonable prices. This excerpt covers the primary hydraulic forming system components.
Components of a hydraulic forming system
A hydraulic forming system comprises a wide range of components. Below are the primary components of a hydraulic forming system;
1. Hydraulic cylinders
Hydraulic cylinders are a significant part of the hydraulic forming system. Their primary role is to provide the push and pull motion of the hydraulic machinery. These cylinders can exert a wide range of force. On some occasions, hydraulic cylinders are defined as linear hydraulic motors. The cylinders contain several other components within them. Below are some of these components;
- Cylinder barrels- this is the component in which the piston operates. It is typically made of high-strength material like steel. It is also usually light to allow it to work under high temperatures within the cylinders.
- Head- this component usually sits above the cylinder blocks. The primary role of the cylinder head is to cool the engine using water or air. The head contains the passageways for the intake of air, oil, and Copland.
- Piston- this is a cylindrical component that moves continuously back and forth in the tube. The purpose of the piston is to impart and derive fluid motion in the cylinder.
It is worth mentioning that the components listed above work together to create different pressure zones. The different pressure zones are responsible for the movement of the cylinder. They work by either holding, enclosing, or separating the various pressure zones.
2. Gear pumps
Gear pumps are also vital components in hydraulic forming systems. These components are used for high-pressure roles such as steering and lubrication of the system. They also allow for the smooth running of the system. Gear pumps can either be internal or external. This depends on the type of machine in question. Internal pumps are mainly used in small machinery, while external ones are used on heavy equipment. These products can help accommodate pressure up to 3600psi.
3. Hydraulic hoses
These components are used for conducting hydraulic fluid around and among the other components in the system. Hydraulic hoses are typically the most cost-effective component in a hydraulic system. They are also pretty eco-friendly, and the elements can function at high pressure. This makes them flexible. However, they may require frequent reinforcement.
4. Hydraulic filters
The role of hydraulic filters is to eliminate contaminants and particles from a hydraulic forming machine. These contaminants and particles could cause premature wear and tear on the device. They could also foster significant damages to the machine and reduce its efficiency. Therefore, the filters are essential.
The components mentioned above work together to ensure the proper functioning of the machine. They also help ensure that the products of the forming process are high-quality and effective. Note that there are several other parts of a hydraulic forming machine. The few listed above are the primary parts that every hydraulic forming machine possesses, regardless of the design and type.